Automotive industrial part cylinder Head radiator part ultrasonic cleaning equipment
The major areas of application for Ultrasonic Cleaning in the automobile industries are Piston Cleaning, Bearing Cleaning, Crank shafts, Gears, Engine assembly blocks, Carburettors, Fuel Injectors, & automobile air conditioning components.
Ultrasonic Cleaning system Design:
1. Considerations in the design of any cleaning system include the contaminants on the part(s), the required cleanliness level, the geometry and material of the part(s), the quantity to be processed, and the previous system design and layout (if applicable). The part geometry, production rate, and cleaning time required will determine the size of the cleaning system, once the overall process has been decided.
2. Typical tanks range from 2 to 30L, and larger tank size can be customized according to your requirements. Other factors that need to be considered are cleaning solutions and temperatures, rinsing (with or without ultrasonics), drying, automation, and load requirements. Our engineers will assist in these decisions and will offer laboratory services and technical expertise.
Cleanliness considerations:
1. In a typical aqueous ultrasonic cleaning system, it is the cleaning stage(s) that will remove or loosen the contaminants. The following rinse stage(s) remove any remaining loosened soils and residual detergent, and a dryer removes any remaining rinse water. The overall process of the system is usually determined experimentally. We have an applications lab where, through a process of experience, trial, and error, a properly designed cleaning process can be determined to meet the cleanliness levels specified.
2. There are a variety of ways to check for cleanliness. Some are as simple as a water break test on the part to see if most oil has been removed. Others are as elaborate as surface quality monitoring that uses optically stimulated electron emission technology to measure thin films of contaminants down to the Angstrom level.
Automotive industrial part cylinder Head radiator part ultrasonic cleaning equipment
Q1.How do I get the best ultrasonic cleaning?
There are many considerations important to ultrasonic cleaning. Optimizing these variables will produce the best cleaning. The most important decisions to be made are choosing the proper cleaning solution, cleaning at the right temperature for the correct amount of time, and choosing the right size and type of ultrasonic cleaner.
Q2.Can ultrasonic cleaning damage my parts?
With certain cautions, ultrasonic cleaning is considered safe for most parts. While the effects of thousands of implosions per second is very powerful, the cleaning process is safe since the energy is localized at the microscopic level. The most important cautionary consideration is the choice of cleaning solution. Potentially adverse effects of the detergent on the material being cleaned will be enhanced by the ultrasonic.
Q3.Why is a special solution required for cleaning?
Soils adhere to the parts... if they didn't, the soil would just fall off the parts! The purpose of the solution is to break the bond between parts and their soils. Water alone has no cleaning properties. The primary purpose of the ultrasonic activity (cavitation) is to assist the solution in doing its job. An ultrasonic cleaning solution contains various ingredients designed to optimize the ultrasonic cleaning process. For example, increased cavitation levels result from reduced fluid surface tension. An ultrasonic solution will contain a good wetting agent or surfactant.
Q4.What cleaning solution should I use?
Modern ultrasonic cleaning solutions are compounded from a variety of detergents, wetting agents and other reactive components. A large variety of excellent formulations are available, designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to preclude undesirable reactivity with the part being cleaned.
Q5.What cleaning solution shouldn't I use?
Flammables or solutions with low flash points should never be used. The energy released by cavitation is converted to heat and kinetic energy, generating high temperature gradients in the solution, and can create hazardous conditions with flammable liquids. Acids, bleach and bleach by-products should generally be avoided, but may be used with indirect cleaning in a proper indirect cleaning container, such as a glass beaker, and appropriate care. Acid and bleach will damage stainless steel tanks, and/or create hazardous conditions.
Your message must be between 20-3,000 characters!
